With the ever-increasing competition in the domestic and foreign tobacco markets, more and more tobacco companies have begun to further transform and improve the original automation technology and apply industrial robots to their production processes. This not only enables enterprises to automate their production The management level has risen to a higher level while also greatly improving the quality and output of the product.
Faced with this situation, a certain tobacco company in Heilongjiang kept pace with the times, continuously introduced new equipment and new technologies, and on the basis of promoting the company to improve the level of equipment automation, it achieved a higher level of production, reduced labor labor, improved product quality, and reduced energy consumption. The rankings and other objectives have enhanced the core competitiveness of enterprises as a whole and calmly responded to market competition.
Project Name: Cigarette Demolition Robot
Project Requirements: Smoke Box Storage --- Stacking --- Smoke Box Delivery --- Sorting and Unpacking
Project Design and Solution:
1. Working environment: Temperature -25°C～45°C, relative humidity less than 65%
For low temperature environments, this device uses low temperature devices. Servo motor We use the German original low temperature servo, electrical control cabinet equipped with industrial air conditioning (heating function).
2, the main technical parameters
2.1, itinerary
X coordinate axis stroke: 50000 mm (horizontal direction), without limit space
For large-stroke positioning applications, we chose the rack and pinion as the drive element, and fixed the rack to the mounting reference. The servo motor rolled on the rack via the reducer drive gear.
Y axis travel: 2750 mm (horizontal direction), without limit space
For smaller trips, we choose the timing belt drive
Z axis travel: 2900 mm (vertical), without limit space
For smaller trips, we choose the timing belt drive
A rotation axis: 360 degrees
For rotation, we choose gear disk drive
2.2 Speed
Maximum drive speed: X coordinate axis (horizontal direction) 2000 mm/s; average speed: 1500mm/s.
Select servo motor rated power 2KW, rated speed 3000RPM, reducer ratio 1:12.
Maximum drive speed: Y axis (horizontal direction) 1000 mm/s; average speed: 700 mm/s
Select servo motor rated power 2KW, rated speed 3000RPM, reducer ratio 1:12.
Maximum drive speed: Z coordinate axis (vertical direction) 800mm/s; average speed: 500mm/s.
Select servo motor rated power 2KW, rated speed 3000RPM, reducer ratio 1:15.
Maximum drive speed: A rotation axis 800mm/s; average speed: 500mm/s.
Select servo motor rated power 750W, rated speed 3000RPM, reducer reducer ratio 1:40.
2.3 Load
The load acting on the vertical lifting axis is less than or equal to 500 kg (including the gripper).
2.4 Grabber
For the cigarette box corrugated boxes, and up to 3 boxes at the same time. We use 18 pneumatic suction cups, and at the customer's request, equipped with pocket-bottom grip protection (to prevent the smoke box from falling after the pneumatic suction cup is cut off).
2.5, control system
Due to the complex workflow and 34 stations, we chose Siemens touch screens and PLC controllers. In addition, due to the wide range of robots' work space, wireless manual operators are required at the customer's request.
2.6, other
2.6.1 The complete control system has perfect safety chain, limit, and alarm functions
2.6.2 The electric control cabinet adopts a totally enclosed type with industrial air conditioning and an air filtering device for ventilation
2.6.3 PLC built-in bus interface, under the premise of the normal operation of the control equipment, real-time communication with the control center system network
2.6.4 The vacuum suction cup is equipped with a vacuum generator and alarm device
summary
For large space logistics transportation, truss robots (large rectangular coordinate robots) have been increasingly applied and recognized by all walks of life and have been in an irreplaceable position. Ding Cold Robot always aims to "help you achieve unmanned", comprehensively enhance the company's comprehensive development capability and core competitiveness, and strive to stay in the forefront of the tobacco industry robots.