Brief introduction of the technology of flat plate spraying technology for home appliances

The initial development of flat-plate coating was in the production of pre-coated coils, and in recent years it has been applied to the production of home appliance casings.
In the production process of the home appliance, the spraying process of the outer panel is arranged before the molding after punching. In the flat spray process, the workpiece is transported in a horizontal double row feed. The production line speed can reach 8-18m/min. In order to reduce the equipment footprint and reduce the equipment investment, the processing of each pre-process of the board must be completed within a few seconds to ten seconds, so that the equipment used for the pre-treatment And the pre-treatment process puts forward high technical requirements. At present, only a few chemical liquid manufacturers in foreign countries have developed such liquids, such as: HENKEL, CORAL, CHEme taLL, etc., and have already put into mass production.
Since the flat spray coating is thin and uniform, and it is formed after spraying, it has high requirements on the performance of the powder coating. For example, the adhesion of the flat spray coating must reach 5B (ASTMD3359), anti- The impact performance should reach 160in·lbs (1.845kg·m) (ASTM2974), the bending requirement should reach OT (ASTMD522), and the salt spray resistance test should reach 1000h. In addition, since the flat spray coating uses electrostatic rubbing spray gun, it is used for film formation before powder. There are also special requirements for various performance indicators such as charge quantity and particle size distribution. At present, only a few foreign companies specializing in the production of powder coatings have the ability to develop and produce, such as: FERRO, DUPONT, AKZO-NOBEL and so on. There are only a few first-class companies capable of producing flat-panel spraying equipment, such as ELSENMANN in Germany, KOCH in the United States, NORDSON in the United States, and WAGN-ER in Germany.

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