[Text / high-tech LED Xu Chaopeng] At present, domestic equipment is advancing rapidly, and the gap with imported equipment is gradually narrowing. At the same time, many LED companies have begun to try new models such as “machine substitution†and “automatic production line†to explore The possibility of intelligent 'manufacturing, where will the future growth of equipment companies be? It has become the focus of the industry nowadays...
In 2015, the entire LED industry gradually moved from maturity to maturity. With the further expansion of the industry scale, the supporting manufacturing equipment field is also improving day by day.
It is understood that the current LED manufacturing equipment mainly contains five core parts: the front-end solid crystal, wire bonding, dispensing and back-end beam splitting and braiding.
In traditional thinking, equipment is always better for foreign manufacturers, but after the rapid advancement of domestic enterprise technology in recent years, the gap between domestically produced equipment and imports is gradually narrowing.
At the same time, in recent years, in the face of high cost pressures, many LED companies have begun to try "machine substitution", "automatic production line" and other ways to explore a new model of 'smart' manufacturing.
Then, from the mid-stream packaging equipment in the industry to the downstream lighting automation equipment, how does their localization process complete the geometry? “Machine substitution†has become the trend of the times? Where will the future growth space be? It has become the focus of the current industry. .
Localization of equipment was at the time
According to a survey by the Institute of Advanced Industrial Research LED Research (GGII), China has become the most important production base for LED packaging devices worldwide. In 2015, the output value of the LED packaging industry was 64.2 billion yuan, a year-on-year increase of 13%.
At the same time, with the growth of packaging enterprises, the demand for LED packaging equipment is increasing. At present, the localization rate of LED packaging equipment in China is increasing rapidly year by year.
"In terms of LED packaging equipment, the market structure before 2009 is that ASM, K&S, Kaijo, Musashi and other imported equipment manufacturers occupy an absolute market share in the LED packaging equipment industry.
After years of development, the current market structure has undergone significant changes, and the yield of LED packaging equipment, especially the back-end packaging equipment, has increased significantly. Li Shengfa, senior analyst at the High-Technology Research Institute LED Research Institute (GGII), said.
"The reason is that on the one hand, the technology and performance of domestic equipment are gradually improved, and the quality of equipment is continuously improved. On the other hand, the competition in China's LED packaging industry is becoming more and more fierce, the price of packaged devices continues to decline rapidly, and the background of corporate profits is declining. Under the package manufacturer to control the cost and then purchase domestic equipment in batches." Song Changning, general manager of Xinyichang mentioned.
According to the survey data of GGII, the specific equipment, such as solid crystal machine, dispenser, and localization rate have exceeded 50%.
“In terms of solid crystal machine, Xinyichang has become the leading enterprise of domestic solid crystal equipment relying on its high cost performance and perfect supporting service; in terms of dispensing machine, Tengsheng control rubber has become a series of high-precision equipment. Leading enterprise of domestic dispensing machine." Li Shengfa mentioned.
The data shows that the current market share of Xinyichang in China has completely surpassed the foreign companies represented by ASM, and its domestic market share has even reached 70%.
In terms of equipment for spectroscopic braiding, due to the relatively low technical requirements of the equipment, it has almost achieved full localization. It is understood that the current localization rate of new equipment for the back-end splitting tape machine has exceeded 95%, and Hyun Shuo Optoelectronics, which is mainly engaged in the business of the optical splitter, has become a leader among them.
According to the statistics of the High-tech Research Institute LED Research Institute (GGII), it is estimated that in 2015, the number of new solid crystal machines will be 2,500-3,000, the wire bonding machine will be 3,500-4,500, the dispensing machine will be 2000-2,500, and the optical splitter will be 2,500. Tape machine 1800-2000 units.
The rise of automation "intelligence"
In recent years, in the face of high cost pressures, many LED companies have begun to try to create new models by means of “machine substitution†and automated production lines. Moreover, the current automated production of LED lighting is not only the automation of the equipment, but also the intelligent manufacturing of the entire factory.
Taking Zhongwei Optoelectronics as an example, after the company launched the A1500 lighting intelligent manufacturing line three years ago, the company once again launched the A1200 distributed intelligent production line.
“The A1500 luminaire intelligent manufacturing line is suitable for orders with large order quantity, long fulfillment time and high degree of customization, and the fixed asset investment amount is relatively higher. The A1200 distributed intelligent production line is an upgrade product, the customer can According to the actual situation, the flexibility of the choice of automation is more flexible, the input cost is more controlled, and the compatibility switching is faster and lower cost.†Zhongxin, deputy general manager of Optoelectronics, introduced.
"At the same time, flexible manufacturing based on local conditions and the introduction of man-machine hybrids has also become the production concept of Hyun Shuo Optoelectronics for automated production equipment."
Zhao Yutao, chairman of Hyun Shuo Optoelectronics, believes that automation equipment is simply using the support of big data to introduce a high-precision and highly flexible robot structure to provide automation and intelligence of the entire production.
It is reported that the current Xuan Shuo photoelectric automation equipment has adopted the overall design method, the information exchange between each station and the system is sufficient, and the introduction of high-precision and high-flexibility robot structure, positioning accuracy and compatibility are guaranteed.
1.HI tech integrated design, put Solar Panel,led light,controller and battery all in one box,without any cable, very easy for shipment , installation and maintenance
2.Eco friendly with Solar power supply
3.this design is to put high efficiency monocrystalline silicon solar panel,LED lamps,long life Lithum battery and controller all in one box
4.Different power of the light,meet the different requirements used in the road,house or other sites
5.From 15W up to 100W for LED lamps
Integrated Solar Street Light,Integrated Solar Led Street Light,All In One Solar Led Street Light,Integrated Solar Light
Yangzhou Beyond Solar Energy Co.,Ltd. , https://www.ckbsolar.com